Group control of collect of machine tool of the much numerical control that make type and administrative system

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The main pattern that numerical control machine tool uses accuses the application with wide with each passing day machine tool as number, the type of equipment of the numerical control in the enterprise and breed span of much, time is big. To can make quick response to the demand of the user, the numerical control machine tool that needs pair of workshops pressingly undertakes overall message manages, strengthen manufacturing organization, the utilization rate that raises a machine tool and flexible productivity. Group control of collect of machine tool of the much numerical control that make type and in managing a system to solve mixture treatment environment in the round, real time dogs facility status and manufacturing schedule, usable and current accurate data undertakes guidance and processing to them. The system is main JCS, JCS of system of DNC, cutting tool management, MES3 part composition, the compositive structure of its aborning is shown 1 times like the graph. 600)this.

Width=600" Border="0"> pursues group control of collect of machine tool of the 1 much numerical control that make type and graph of administrative construction of system among them, JCS, DNC exchanges platform as comprehensive data, not only the communication port that can cover different type (RS232 / 422, Ethernet) , and undertook be settlemented in the round to the condition monitoring of bottom facility, assumed the bridge function of equipment of significant link ground floor and superstratum control computer, and make cutting tool manages system and JCS, the union with close together MES rises. JCS, MES notes those who weigh whole production process to optimize, it needs to collect the much real time data in producing a course, handle in time to real time incident. Retain two-way communication ability with plan layer and control layer again at the same time, from fluctuation two receive relevant data and feedback processing result and production dictate. Accordingly, JCS, MES is different from manage in order to send the production that labour odd form gives priority to and additional the traditional workshop controller that stock shedding is a feature, also be different from the unit controller that lay particular stress on gives priority to at working to attemper with equipment, produce MES pattern as a kind however, the plan that considers production system as a whole and plan arrangement, track, the control of flow of surveillance and control, stock, quality management, equipment and computer are compositive production interface (CIM) , with implementing production automation finally. If pursue,the data between departmental cent flows 2. 600)this.

Width=600" Border="0"> pursues comprehensive data exchanges spot of workshop of plan of 2 data structure at present home is in platform the sort of numerical control system of the numerical control device that uses in workshop production is various, its communication interface and agreement also are put in bigger difference. System of traditional DNC communication network is the common characteristic development that strings together a mouth according to RS232, although can fulfil the two-way transmission function of CNC data, reduced a program to transmit time, rise to reduce the auxiliary time, effect that raises machine tool utilization rate on certain level, but the machine tool condition that the DNC network of this kind of type cannot collect manufacturing site and operating mode data, it is the bottleneck place of monitoring of equipment of the ground floor in manufacturing management system. The data classification in platform of comprehensive data switch exchanges platform JCS in comprehensive data, the data of the exchange in DNC can divide it is the following kinds: (1)CNC dictates class number is occupied, the program that be like NC (on, next transmission, delete) , cutting tool data (cutting tool is expressed) , GNG parameter; (Class number of condition of 2) machine tool is occupied, if the machine tool calls the police,information, PMC is diagnosed, and rotate speed of main shaft position, main shaft; (Class number of 3) operating mode is occupied, the program name that if be in,carries out, spare parts name that machining, machine tool begins handling time, machine tool to end handling time, current cutting tool to wait. If the graph shows 600)this 3 times,the data that the data in platform of comprehensive data switch flows to comprehensive data to exchange smooth Taichun and superstratum control system flows.

Width=600" Border="0"> pursues the implementation that the data in platform of switch of 3 comprehensive data flows to comprehensive data to exchange platform JCS-DNC data to collect a function 1.

Use numerical control data of operating mode of machine tool of grand program implementation collects those who have one part machine tool grand program has the function to data of the output that string together a mouth, be like system of FANUC numerical control. JCS, program having NC joins in DNC grand function postposition handles module. Conveying to the machine tool through this network when machine program, macroinstruction is added automatically in the corresponding position of the program, make the machine tool strings together a mouth to send an operating mode data from tendercy in moving process, come true to collect name of name of current moving program, spare parts, treatment automatically to begin time, end time to wait for treatment information thereby. 2.

With net of machine tool couplet number of operating mode of machine tool of implementation of compositive server MDNC05 is approved collect net of machine tool couplet 4) of graph of compositive server MDNC05(is a kind of installation the field data terminal on numerical control machine tool, have whole character clavier, 4x16 character LCD. The program that the basic function of MDNC05 is side of implementation machine tool is deferent request and communication condition are surveillant, pass clavier and the F01 that define oneself, F99 function, manual input of field work personnel (collect) report spot operating mode. What the operating mode data that the F function of MDNC05 can solve system of certain numerical control not to have grand Cheng ordinal to be caused according to outputting a function cannot collect is difficult. Its use can simplify and consolidate the operation that the input / of CNC data outputs, apply to all numerical control equipment, and can solve the collection of data of operating mode of machine tool of blame numerical control likewise. Graph 5 for JCS, the data of spot operating mode that DNC collects. Schedule of the utilization rate that uses the data that collects to be able to obtain facility further, production, if pursue,6 are shown. 600)this.

Net of couplet of machine tool of 4MDNC05 of Width=600" Border="0"> graph is compositive server 600)this.

Width=600" Border="0"> pursues the 600)this of data of spot operating mode that 5JCS-DNC collects.

Width=600" Border="0"> pursues statistic of utilization rate of 6JCS-DNC machine tool 3.

Use number to realize machine tool operating mode by function of systematic aether net several batches collect pair of numerical control that have aether net function equipment, the Ethernet software module that uses FANUCFA function to include development can realize the complete monitoring of facility status automatically. Apply to numerical control system to be FANUCSeries0i, 21i of / of 18i of / of B / 15i, powerMatei, the numerical control machine tool of D / H. Comprehensive data exchanges platform JCS, the characteristic JCS of DNC, DNC is the network of communication of new generation DNC that covered function of traditional news report, the comprehensive data that makes the DNC network progress on traditional sense scene of a production exchanges platform. Its characteristic is: . Cover the numerical control equipment with all different not contemporaneous brands in production. The communication port that covers different type (RS232 / 422, Ethernet) . Complete data content. Quick and reliable network system reframes. Because open data interface has afore-mentioned characteristics, JCS, the use of DNC is OK and accurate the mass data in offerring production course, make manufacturing management had more sufficient data feedback, form system of a closed circuit, accurate make, adjust, update exercise to plan. Cutting tool of system of cutting tool management serves as the important and auxiliary tool that participates in production activity, having decisive effect to making flexible, productivity of the system; In the meantime, cutting tool is costlier drain sexual resource, in workshop production its amount tremendous, information is various. As a result of the need of treatment, many cutting tool flows often in the system and exchange, when the system needs to recombine, cutting tool configuration and capacity need to revise, accordingly, much cutting tool information also changes ceaselessly subsequently, the system of cutting tool management with powerful function of this urgent need produces medium cutting tool to undertake attempering to the workshop, management, in order to realize the government that numerical control uses cutting tool and preliminary adjustments. Of cutting tool general management and preliminary adjustments system build what can realize cutting tool parameter and management of cutting tool life and cutting tool is unified allocate, shorten production plans time, reduce tool stocks, raise cutting tool utilization rate. JCS of system of workshop production management, MESJCS, MES is be based on the manufacturing management system that makes executive system one kind. The operation sex that this system key depends on improving manufacturing management system (limited ability plans) chime makes a gender (fictitious compositive) , it is one kind agrees with the production of group of numerical control machine tool that much breed small lot produces runs a system. CNC Milling CNC Machining