Intelligence of the equipment that note model changes the research of processing technology

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Intelligence of the equipment that note model changes processing technology to bear with Duozhizhi can change processing technology, and these technologies know according to progress of the development of processing, science and technology and people rise in be in ceaseless development. Intelligence changes cost of the sources of energy of technology of specific power consumption to hold manufacturing facilities the 90% above of whole use cost. Managing processing specific power consumption is the key that science and technology of Injection Molding treatment progresses all the time, also be the focal point that achieves green of the equipment that note model to change. The equipment specific power consumption that optimal specific power consumption notes model namely matchs at plastic the heat energy that becomes goods place to absorb by raw material melt. Inject specific power consumption injects namely of pressure and two parameter that note firing rate to spend indigestion, the parameter of these two technologies that at present Injection Molding machines is factitious set, have very big blindness, and move for open loop, the set value of parameter of these two technologies often is more than the real need value that goods shapes inside modular antrum, not only wasteful energy, and the apparent quality that affects product and immanent physics function. Intelligence turns control but the model goods shapes inside antrum the pressure that the melt that different time place needs expects and velocity of flow pass testing system to feedback system of the control central, central control system gives out an instruction to adjust inject pressure and inject rate according to information, high speed trends mirrors the inject orgnaization of function to make response quickly below the instruction, implementation inject parameter matchs the parameter that at shaping goods place needs, achieve specific power consumption of first-rate motivation drive. The energy management module of company of phenanthrene Ni Kesi (EMM) have the effect that gets energy data and surveillant energy data, through the spot the net offers bus line or aether to data is collected and be transmitted, the join between Inline I/O module realized a kind to use up a dot to go to those who control a system to not have from energy seam iformation flow, implementation can effect intelligence turns management, reduce electric energy to use up. Intelligence is changed protect those who press a technology to be based on temperature of modular antrum fuse-element press control (P-T) . The temperature of the fuse-element inside the model is the function of time, this temperature has detecting continuously will obtain through sensor. Use model antrum temperature presses a process to undertake controlling to protecting as signal (P-T) control than traditional time (P-t) the adaptability with be had better and control precision, make clear via comparative experiment, the weight that P-T control gains repeats precision 0.

0785% , 0 what control fashion than time.

The repetition of 1843% precision tower above is very much. Be based on pressure of modular antrum fuse-element protect press control. The tradition notes model machine to protect press control to arrive from inject pressure dwell pressure uses positional switch, and to defend the control method that presses level to turn to use dwell pressure of time switch multistage from positional switch, its precision and stability are poorer. Use support to detect modular antrum pressure will realize pressure switch, pass namely beforehand the program of set will control. Namely the pressure value that switch nods stores first in controlling a system, change into logic to control signal ever since, if the pressure in modular antrum and set value are same, criterion instantly switch arrives protect press control. Immediate impact defends the performance of pressure and temperature sensor the control level that approachs quality. Intelligence changes energy to reclaim applied technology intelligence changes kinetic energy of the completely dynamoelectric mechanism that note model to reclaim this technology is in applied technology completely dynamoelectric get develop and applied on the machine that note model. The ELION series of Netstal is completely dynamoelectric the machine that note model, the energy that produces course of apply the brake of servo electric machinery is entered directly transfer circuit, store in existence capacitance circuit, this means the energy of apply the brake of generation to need not be changed into quantity of heat, it is especially during inject loop, can become a substantial of total specific power consumption. For example, when model changes process happening to be opened in the mould, the energy of apply the brake of generation but from transfer the derive in circuit rotates the energy that screw place requires. Accordingly, this energy is not to take supply a network from power source, and the specific power consumption of generation decreases accordingly. Production shapes plastic vase makes clear, enter directly from process of apply the brake of servo electric machinery transfer 15% what the energy of circuit occupies place to require circular energy, shape total specific power consumption is 0.

25kWh/kg. The calculation that requires energy to fused and plastic place makes clear: The total energy that this requires circularly than every only slightly a bit less. Same, the energy that drive machine place requires comes from the process of apply the brake of each axis entirely almost, did not pass quantity of heat of translate into of resistor of apply the brake. With hydraulic pressure photograph of the machine that note model is compared, ELION series noted model function bad news to decrease 70% , lower than bad news of groovy the completely dynamoelectric function that note model 10% above. Intelligence changes model heat radiant energy reclaims applied technology heats the resistor silk that model changes machine canister the gather up of quantity of heat that circle radiate sends out comes, send desiccator hopper, turn to expect to carbonado quantity of heat is used, economic and dry hopper needs report to heat formerly of supply carbonado makings heat energy. Whole system is the closed system of gas systematic circulation, those who use independent formula is double filter the system that take energy of life, fan housing of machine canister collect has air to filter function, made sure the sirocco airy cleanness of energy exchange media is spent. The system is reached according to the dry temperature of set those who collect send out quantity of heat undertakes analytic contrast, intelligence commands the mixture ratio that system of cold, steam estimates, of standard raw material dry degree. Guangdong heat energy of some the machine that note model that plastic plant installed Shenzhen city some firm to develop reclaims the dry unit system that use, energy-saving effect is distinct. This enterprise has many 30 opportunity that note model, machine canister heats power 5kW, 5kWh/h of bad news report, work 16 hours everyday, every months 26 weekday, lunar cost report: 5 × of 30 × H of · of 16 × 26=62400 KW; Subtractive constant temperature consumes power, with laden power 75% plan, lunar cost report H(of 46800 KW · when actually constant temperature works also) of bad news report, every degrees of report 0.

80 yuan, year economic charge of electricity 450 thousand yuan. Intelligence changes apply the brake of oil pump of drive of servo electric machinery to be able to reclaim get applied extensively on the opportunity noting model that the efficient and energy-saving technology that uses oil pump of drive of technical servo electric machinery creates in home, farther energy-saving the bottleneck that became evolution it seems that. The intelligence of limited company of Dong Hua machinery of group of Great Harmony machinery changes apply the brake of oil pump of drive of servo electric machinery to be able to reclaim applied technology is a patent technology that home notes pioneer of model machine industry, have identify automatically store can mix be defeated can technology segment. Servo drive apply the brake increases to reclaim in the system unit, the electric energy that achieves electric machinery of synchronism of memory servo permanent magnetism to arise in process of brake apply the brake, in the working process that can release this electric energy the machine that note model at the same time. Servo drive apply the brake is strung together to reclaim on dc generatrix unit, in order to reduce the energy that resistor of apply the brake wastes. Resistor of apply the brake and servo drive apply the brake reclaim unit paralell connection together, in order to uses up servo drive apply the brake to reclaim unit stores the redundant electric energy after finishing, protect unit of servo drive apply the brake and servo drive system. The energy changeover that servo electric machinery produces in brake and decelerate process is electric energy, through servo driver unit mixes medium inversion module to shed bus bar continuously, electric energy memory reclaims in servo drive apply the brake in unit. And when the system offers electric energy to begin the work afresh, servo drive apply the brake reclaims the electric energy in unit is released above all, the energy that unit of second birth of the sources of energy stores will be answered through dc generatrix in putting a system, implementation stores energy and the two-way action that release energy, when the voltage that inputs under rectification module when voltage, just use exterior electric energy, achieve energy-saving goal thereby, can effect raises 3~5% . Intelligence changes real time model to change temperature to control technical computer itself to have PID closed circuit to control model accurately to change temperature function. Model is changed heat real time sex reachs temperature to detect in real time quality, the intelligence when mattering to solid reality directly is changed heat the acute and accurate control of temperature. Real time model is changed heat system. Traditional resistor silk heats the principle is high temperature of generation of resistor silk itself, next quantity of heat again slowly from heat circle noumenon conducts side of makings canister appearance, conduct the area of central low temperature of machine canister from area of machine canister high temperature again next, rate is slow, and be located in the plastic and actual temperature of makings canister center and temperature of makings canister surface have bigger error, although resistor silk stops,heat when plastic temperature achieves a requirement, because be put in temperature error, makings canister surface still continues to conduct quantity of heat to makings canister interior, bring about temperature control is not accurate, thermocouple cannot mirror model to change temperature in real time, the temperature data that provides computer and real time model change temperature existence error, cause computer to change the mistake of temperature in analysis, judgement, decision-making model. Short of intelligence changes model to change the trends of the real time sex of temperature to reflect performance. Induction of high frequency electromagnetism heats in real time system. Induction of high frequency electromagnetism makes high speed of proper motion of machine canister itself calorific, heat energy is by makings canister metal whole arises, temperature controls real time sex accurate, temperature of makings canister inside and outside is consistent, implementation changes the tall trends of temperature to reflect control to model. Electromagnetism induction coil is 0 thermal capacitance to machine canister, heat immediate effect at machine canister, such inductions heat needs time will be fewer, the inductive heat of length of edge machine canister and circumferential direction distributings very even, its answer the machine canister temperature with more even translate into quickly. When temperature controller inputs motivation inductive heater, the quantity of heat that inputs machine canister almost instantaneous reachs maximum, when motivation controlled implement when cutting off, input of quantity of heat falls very quickly to 0. The system heats in real time outside Nextpage Na Migong. The system heats outside Na Migong, calorific body uses new-style high polymer accept rice is calorific alloy material, heat after the material outside encircling Yuan Gong of exterior classics high polymer does special processing, can produce specific wavelengh infrared ray, effective promotion heats speed, warm up rate is rapidder than circle of traditional electric heat 20% above; Heat is inertial small, lukewarm accuse precision to be able to amount to ± 1 ℃ . Produce heat radiation only when electrify, quantity of heat is conducted through infra-red radiate, do not produce high frequency radiation, without ultraviolet ray. Real time heats the system has efficient and energy-saving, environmental protection, cleanness to produce property at the same time. Pass thermal efficiency to be in 99% above; Heat the exterior temperature of the circle is 50-70 ℃ only, small to environmental temperature influence, and the ℃ of can effective room temperature 5-10 that reduces working workshop; Fractional energy savings is as high as 30%-80% . Because exterior temperature is low, it won't scorch adsorption is in the eyewinker of its surface: Wait like plastic grain, smeary, dirt, won't produce harmful gas. Avoid a tradition completely to heat the happening of accident of the causes because of exterior high temperature burn that means brings, scald, more because attachment of ignition of exterior high temperature produces insecure accident,put an end to. Intelligence changes model to change screw of back pressure technology to be in beforehand when model, the intensity of pressure of the fuse-element in metric room calls back pressure. Back pressure control is to reduce axial difference in temperature, control fuse-element density, achieve model to change gage. Nose store the mark parameter that material speech melt expects density precision is implementation gage, accordingly its store the pressure that the melt of material speech expects mirrors an its density precision directly. Active model changes the open loop system that back pressure is factitious set, the multistage control that passes preelection oil pressure will come true. When screw beforehand when model, its want to back down below the action of stock, this can make a powerful person of back pressure of the course that answer oil of antrum of inject oil cylinder sheds oil sump tank, differ in screw through adjusting back pressure a powerful person accordingly the force of discharge oil pressure when the position rises to adjust secondhand the pressure of screw head fuse-element (back pressure) , make its axial difference in temperature gets modulatory thereby. The back pressure of this kind of indirect open loop adjusts the gage that cannot realize good model to change quality to fall. The model that intelligence turns back pressure technology changes back pressure to detect according to pressure sensor nose store the instruction that the melt of material speech expects pressure information regards control as back pressure, the pressure of direct feedback and set undertakes comparative, dog automatically change, use store the pressure that the qualification that note model tastes is undee, shooting, protect pressure weaveform is tasted to undertake tracking pilot function by qualification in controlling a process, raise model to change quality precision. The back pressure of Japanese Dong Yang dogs automatically technology, in Si-100 (C75) application makes clear, model changes metric precision to raise 50% above. Intelligence changes back pressure technology to change metric creation to realize intelligence premise. Intelligence is changed metric should come true namely why planting no matter below the condition, report gives true model to change metric. Change PVT principle according to model, melt makings falls in different temperature and pressure, have different specific volume, quality is different also. At present model is changed metric, just plan the displacement quantity of screw, what actually short of model changes is true and metric. Intelligence changed back pressure to achieve store the temperature that the melt of material speech expects, pressure and hot specific volume are consistent, made sure model changes metric accuracy. Intelligence changes metric system to want to choose a parameter in 3 parameter to undertake only analysis, inference, decision-making, affirmatory model changes the displacement of screw, achieve true model to change qualitative value of a quantity. Intelligence is changed deserve to mix in feeding makings technology model to turn raw material, different composition scale often needs to be changed according to product recipe, content of additive of real time control is very serious, this deserves to mix the accurate configuration system that feeds makings system to be able to provide free and agile convertibility raw material with respect to the requirement. Hello makings deserve to mix systematic intelligence to change a technology to basically reflect: The composition that controls model accurately to turn raw material is achieved improve product quality, gage realizes resource (plastic raw material, complementary makings, additive) managing model treatment. Weightlessness type is metric matching weightlessness of batch mixing system is metric match batch mixing system to be based on those who say what weigh technical principle and build is advanced to mix burden and quality pilot to feed makings system, system by weightlessness type metric match batch mixer and control system composition, those who apply to a variety of virgin material is metric deserve to mix hello makings. The system uses the computer to control, control runs parameter of recipe of condition, craft, input, what monitor raw material in real time is crowded give an amount, control extruder screw rotate speed, make squeeze a quantity to keep constant it is with strict control inside craft requirement. Of size of shape of makings of the change of raw material density, change that spends loose, bead different and the difference with raw material qualitative fluidity, the change of the stock yield that causes, raw material squeezes a quantity to detect use successive weightlessness type to say to weigh a principle, say automatically to feed makings system to give the record gets controlling again, can save the raw material of 2~5 % normally. Say automatically to feed makings system to implement automation completely by PLC again at the same time, have communication function, each parameter that can produce by host computer set, monitoring, for example each are squeezed go out deserve to compare, the data such as crop, the automation that is production is offerred assure. Type of weightlessness of limited company of Shanghai round-the-world machinery is metric distribute batch mixing system, online trends monitors real time, pass the computation of intelligent software and analysis, can press set to the requirement is optimized automatically to craft parameter and be adjusted, can come true at most to 8 kinds of stock deserve to mix control, the irregular stock with apply to grain shape stock and fluidity finer feeds the type of odd screw weightlessness of makings metric feeding machine is the oldest ability achieves 1000kg/h, apply to the irregular stock with makings of grain shape stock, pink and poorer fluidity to feed the type of double screw weightlessness of makings the greatest ability of metric feeding machine achieves 2500kg/h. Gravitational type is metric match gravity of batch mixing system type is metric match batch mixing system to apply to virgin material, answer bead of makings, lubricious mother, additive to wait metric deserve to mix hello makings. Beautiful Kui Asia rolls out a kind of advanced gravitational type feeding machine, the function of accurate weightlessness metage with peculiar system is tracked continuously and adjust project makings error, do not suffer new the interference that adds stock; Controller adjustment helix increases the electric machinery rotate speed of glassware, the change of voltage of self-reacting screw torque, factory or raw material. Type of gravity of limited company of Shanghai round-the-world machinery is metric distribute batch mixing system, the system is worth according to set the biggest move, need not calculate artificially the scale of stock, precision achieves ± 1% , group share can amount to 6 groups, the biggest feed makings ability to achieve 1500kg/h. Intelligence changes the technology that move a model to move the action of modular system, it is the mould that the product should change to need to use different ply in manufacturing process when, adjust the volume that axial look model measures, the force locking up a model that makes system combining a model generates a demand to the mould at the same time. Of the lock model that intelligence changes the end that moves a model is orgnaization combining a model and generation of antrum of pattern processing model go up modular force achieves first-rate to match condition, not only protected mould and the service life that prolong a mould, and reduced the specific power consumption that lock up a model. Report is both between whether to achieve optimal the token that match is the mould is in the process that note model, mould cent face goes up whether is modular quantity in critical condition, so of mould cent face go up modular quantity changes those who move a model to detect as intelligence parameter. The mould modular lukewarm wave motion in Injection Molding process should be in certain limits inside, lock up the factor of modular force with producing an effect. Shape goods detects the end that intelligence changes technical Injection Molding to machine is the plastic product that gets qualification, exterior quality is the main token of plastic product quality. Intelligence changes visual technology to detect goods is in more and more significant position in processing chain link. Visual system can collect standard product first, undertake contrasting analytic in the light of the product that needs to detect after that, affirmatory eligible, detect the process can undertake after the product notes model to just was finished already, also can detect alone, make an analysis, for central control the system provides accurate, reliable data support. Central control system makes an analysis according to visual feedback information, adjust processing technology parameter, obtain eligible product. Smash of company of vision of German ISRA surface is modular testing system, intelligence explores can effective scanning blemish of surface of plastic and chip product, undertake automatic analysis, in order to determine the cause that blemish produces, conduce to generator preventing the generation of blemish thereby, improve product quality and productivity. Automatic measure of SmartScope Flash 500 surveys a system, have many contain can spark the sensor of probe, deployed automatic and corrective AccuCentric 12 times dynamoelectric scorch is apart from a head, resemble measuring with Yu Ying, can undertake to becoming the component feature that resemble harder touch is measured, useful still sensor of laser of the TTL that is not contact surface outline at measuring, DRS and Baiguang of rainbow probe scanning, the sensor of unique feather bougie small bougie that earlies childhood to explore pressure data to nod for can getting a few milligram. Series of Ohaus company Navigator XT measures calm appearance character without the contact, have two not to have contact infra-red sensor, do not feel key-press, 36 kinds of functions are combined, suit at metage of computation, per cent, weight check, indication reservation and accumulate / the application of sue for peace. CNC Milling CNC Machining